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Sketch you design, and enlarge it to the size you need. Carbon paper works well to transfer the design to other paper. Decide on a project and design that might be duplicated.
I think if you are going to create a design once, make a template or jig. If the template turns out well, then the next one is easier. Besides, you don’t have to sand or paint templates, they’re just fun to make. I used to look for the exact shape or pattern I thought I wanted and carefully enlarged or duplicated it.
But, I found if you stretch yourself, you may find you can create a shape or curve that looks cool. I like to use a piece of cardboard or stiff paper product to sketch the design. Then I can cut it out and use it as stencil on the template material. If it is a small design, plain paper will work.
The design can be transferred using carbon paper. You can see in (Photo 3) that I sketched an idea, enlarged it, then refined it by hand until I got what I wanted. Remember to oversize the design by the thickness of the guide collar (1/16″). When I’m satisfied, I use carbon paper to transfer it to a piece of file folder.
By using the stiff paper, I’m able to play around with the layout till I get what I want for the template. Notice there are several reference lines on the template that help in the spacing of the layout and will aid in centering the template on the work before routing. Select the template material. 1/4″ plywood, masonite, or MDF (1/2″ or 3/8″) work well for templates.
MDF has the advantage that it works easily and sands quickly. The drawback is that a little ‘oops’ can become a big ‘oops’ in the blink of an eye. I’ve used 1/2″ plywood because I had a bunch lying around, but it is hard to work with. If there is a lot of detail in the design, I’ll reach for something else. The plywood is really durable for things like table legs or any time you will be routing a simple design on the outside of the template.
What I want to share is routing on the inside of the template, like a stencil, so 1/4″ plywood or MDF, works best. Customize the template. I like to create a space between the template and the wood to keep the bit from bogging down in sawdust. Sometimes you have to glue spacers in the middle of the design because the template material won’t hold the weight of the router and causes deflection in the template. The router base and guide collar don’t like deflections.(Photo 6) I take into account alignment and securing when designing a template. Plan the surface area large enough to hold the router and secure the template to the project.
Again, notice the center line and reference marks to position the template on the work. Double sided tape or hot glue work well to hold the template in place. To calculate the depth needed for the cut take the thickness of the template + the gap between the template and the wood + the depth of cut desired = distance from router base to tip of V bit.
Then I installed the bit to the depth I wanted (Photo 12c) (the thickness of the template + the gap between the template and the wood + the depth of cut desired=distance from router base to tip of V bit). The real skill is placing the bit into the template at a small end, contacting the wood, turning on the router and plunging the bit into the work manually. It’s a short trip, just about 3/8 of an inch. Then just drive the router around the template. Adding paint can help your routed image stand out and is a nice finishing touch. Finish your project.
Once the template worked well, I applied a few coats of polyurethane to protect it. You can see in the finished product that the painted wide deep V makes a bold statement (Photo 14). It won’t look as big once it is part of a planter with top and bottom trim pieces.
If a more delicate look suits you, a smaller diameter V bit would work as well. Photos By Author Jerry “Jake” Seabaugh is a registered member of the WWGOA. See more of Jake’s woodwork at his website,. Submit your favorite woodworking tip or technique to: and you could earn $100 if we publish your idea. 13 Responses to “Creative Designs with Router Templates”.
Sidney I like the design I would to see more of them and how to make them. JOSE FLORES I WOULD LIKE TO LEARN HOW TO HANDLE THE ROUTE! ALSO LIKE TO LEARN HOW TO MAKE DESIGNS.
THANKS. jagath nice works.
Mike I would like to find ready made templates. Do you sell them or where could I buy them?. WWGOA Team Unfortunately, we do not sell router templates, but if you do a google search for router templates, you will find a variety of commercially available options from vendors such as Woodcraft, Rockler, MLCS, Amazon and others. Michael Perry Infinity tools sells them.
David Eagle America has some nice templates too. scott smith Your work and site is awesome. I have some designs.
My project is trapping the carpenter bee. Some of my customers want designs on the boxes I build. I have a router and decent woodworking tools. I just need a little help. I think this business will build itself. The boxes trap the bee. Thank you for writing this awesome article.
I’m a long time reader but I’ve never been compelled to leave a comment. I saved your blog in my rss feed and shared it on my Twitter. Thanks again for this great article!. Hi blogger, i must say you have high quality articles here. Your website can go viral.
You need initial traffic only. How to get it? Search for; Mertiso’s tips go viral. Bill Great idea n one could make signs at craft sales n fairs. wilfred mueller interested in templates. Or you could purchase a set of templates that allows you to create images such as a Rainbow Trout, a Rose, Butterfly, Cowboy Boots, a Skull, etc.